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TENSIK 80

Tensik Deck 80 — Low-Profile Direct-Charge Concrete Batching Plant

Overview

Production-class direct-charge batching engineered for direct loader charging at ground level—built to simplify site logistics, reduce structural complexity, and support fast installation with reliable, repeatable batching performance.

Direct-charge workflow for ground-level loader charging
Up to 100 yd³/hr class production (configuration-dependent)
Automation-ready interface compatible with leading control systems

The Tensik 80 is a production-class direct-charge batching plant engineered for direct loader charging—allowing aggregates to be fed straight into the plant at ground level with simplified site logistics and fast installation. This configuration reduces structural complexity while maintaining accurate weighing and reliable material handling.

Designed for ready-mix production in the up to 100 yd³/hr class, the Tensik 80 is delivered in a service-friendly layout with scalable cement storage and belt conveying options.

Low-Profile Option

A low-profile cement silo configuration is available for sites with height restrictions or limited overhead clearance.

Automation Compatibility

The Tensik 80 is designed to interface with most third-party batching automation and control systems, allowing customers to standardize on their preferred platform.

Performance

Rated Production (max): Up to 100 yd³/hr
Batching Mode (Standard): Dry Batch (truck mixing)
Output depends on mix design, moisture, loader cycle time, material flow, truck cycle time, and site conditions.

Key Features

Direct-charge, low-profile configuration designed for simplified site logistics
Ground-level loader charging reduces structural complexity and supports faster installation
CPMB-rated weighing components and repeatable batching performance (as specified)
Truck transfer conveyor options sized to site logistics and production needs
Scalable cement storage range with split-silo option available
Automation-ready electrical and controls interface for third-party system integration

Details

Standard Configuration (What’s Included)

Aggregate weighing system with CPMB-rated batcher capacity (as specified)
Aggregate truck transfer conveyor system (30″ or 36″ as configured)
- Discharge head includes water inlet + (5) admixture ports (as specified)
- Safety guards and pull-cable safety trip switch along conveyor
Cement storage system (round silo configuration as specified)
- 550–900 bbl cement storage range (configuration dependent)
- Silo-top dust collector included (per silo configuration)
- Pressure relief and access/cleanout provisions included (as applicable)
- Split silo option available (ratio per project scope)
Cement weigh hopper system with aeration and discharge control (as configured)
Air system provisions for pneumatic equipment and aeration functions
Water system provisions to discharge head
- 2″ water metering package (standard) with 3″ upgrade available
Electrical & controls interface — automation-ready

Conveying & Discharge

Belt Width Options: 30″ or 36″ (as configured)
Conveyor discharge head provisions include water inlet and admixture ports (as configured)
Layout designed for practical truck charging and consistent material flow

Dust Control

Included (Standard): Silo-top dust collector on cement silo system (per silo configuration)
Optional Upgrade: Central dust collection system for plant transfer/discharge points (quoted separately)

Options & Upgrades

Low-profile cement silo configuration (height restriction package)
Split silo configuration (ratio per scope)
Auxiliary cement silo(s) (as configured)
Central dust collection system (optional)
Wear protection liners (AR400 or UHMW) (optional)
Moisture considerations package (optional)
Catwalks & handrails (optional)
Silo safety equipment: ladder + cage and/or fall arrest (optional)
Boiler / chiller packages (optional)
Tensik Genius Batch™ controls and management layer (optional)

Best For

Ready-mix producers targeting up to 100 yd³/hr class production
Sites that want simplified civil work and ground-level charging logistics
Operations standardizing on third-party automation platforms
Installations requiring low-profile silo options due to height restrictions

Technical Drawings

FAQ's

Is Tensik 80 a dry batch plant?
Yes. Tensik 80 is delivered as a Dry Batch standard configuration (truck mixing).

What affects real production output?
Mix design, moisture, loader cycle time, truck cycle time, and site logistics all impact real output.

What belt sizes are available?
Tensik 80 can be configured with 30″ or 36″ truck transfer conveyors.

What cement storage is available?
Cement storage is configurable in the 550–900 bbl range, with a split silo option available.

Is the water meter 2″ or 3″?
2″ is standard, with an available upgrade to 3″.

Is central dust collection included?
Silo-top dust collection is included per silo configuration. A central dust collection system is an optional upgrade for plant transfer/discharge points.