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TENSIK 40
Quick-setup, single-truck portable batching solution with weighed water system and self-erected hydraulic design.

Overview

The TENSIK 40 is a portable concrete batching plant engineered for rapid deployment and mobility. Designed to be transported with a single truck, the TENSIK 40 features a self-erected hydraulic system that enables quick setup on site without extensive site preparation or crane support. The plant includes a 12 cubic yard aggregate batcher, a 60-ton surge tank, and a weighed water system with a 3″ turbine-type water meter for precise batching control.
With a theoretical production rate of 150–200 yd³/hr, the TENSIK 40 delivers high output in a compact, transportable package. The system is built with durable plate construction, NTEP-certified load cells, and a central lubrication panel for simplified maintenance.

Performance

  • Theoretical Hourly Production Rate: 150–200 yd³/hr
  • Aggregate Batcher Capacity: 12 yd³
  • Surge Tank Capacity: 60 tons
  • Approximate Weight: 55,600 lb
  • Output depends on mix design, cycle time, moisture, material flow, truck cycle time, and site conditions.

Key Features

  • Portable design movable with one truck
  • Quick setup with self-erected hydraulic system
  • Weighed water system with 3″ turbine-type water meter
  • Durable aggregate batcher with reinforced plate construction
  • NTEP-certified load cell system with test weight hangers
  • Central lubrication panel for reduced maintenance
  • Pneumatically-controlled clamshell discharge gates
  • Enclosed electrical system with 200 amp panel and motor starters

Details

Standard Configuration (What’s Included)

  • Aggregate System: 12 yd³ aggregate batcher with 3/16″ plate on vertical sides and 1/4″ plate on sloped sides
  • Discharge Gates: (2) clamshell gates with (2) 5″ x 8″ air cylinders and inching valve for material flow control
  • Vibration System: (2) MVE type vibrators
  • Aggregate Weighing: 4 x 20K NTEP certified load cell system (Rice Lake) with rated scale capacity and test weight hangers installed
  • Water System: 10 HP water pump with weighed water system, 3″ turbine-type water meter, water strainer, and butterfly discharge valve with pneumatic actuator and solenoid valve
  • Hydraulic System: Self-erected hydraulic system with 1 axle
  • Lubrication: Central lubrication panel
  • Electrical System: 200 amp panel with enclosed box motor starter for all motors

Conveyors & Material Handling

  • Discharge Control: (2) clamshell gates with pneumatic cylinders and inching valve for precise material flow
  • Vibration Assistance: (2) MVE type vibrators for consistent aggregate discharge

Dust Collection / Air System

  • Pneumatic Actuation: Butterfly discharge valve with pneumatic actuator and solenoid valve
  • Air Cylinders: (2) 5″ x 8″ air cylinders for gate operation

Options & Upgrades

(Based on standard configuration — contact Tensik for available upgrades)

Best For

  • Operations requiring rapid site-to-site relocation
  • Projects needing quick setup without crane support
  • Sites with limited infrastructure or temporary concrete production needs
  • High-output portable applications in the 150–200 yd³/hr range

Technical Drawings

FAQ's

What is the theoretical production rate? The TENSIK 40 has a theoretical hourly production rate of 150–200 yd³/hr.
How is the plant transported? The TENSIK 40 is designed to be movable with one truck and features a self-erected hydraulic system for quick setup.
What is the aggregate batcher capacity? 12 cubic yards.
What water system is included? A weighed water system with a 10 HP water pump, 3″ turbine-type water meter, water strainer, and butterfly discharge valve with pneumatic actuator and solenoid valve.
What load cell system is used? A 4 x 20K NTEP certified load cell system (Rice Lake) with rated scale capacity and test weight hangers installed.
What are the travel dimensions? 65 ft travel length, 11 ft 8 in travel width, and 14 ft travel height.
What is the approximate weight? 55,600 lb.
What electrical system is included? A 200 amp panel with enclosed box motor starter for all motors.

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