Name: Concrete Batching Plant – Tensik Tron
Brand: Tensik
SKU: TRON-PLANT
Availability: InStock

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ALPHA SERIES X1

High-output, CPMB-rated batching solution with split round cement storage, radial stacking, and advanced aeration system.

Overview

The ALPHA SERIES X1 is a high-production concrete batching plant engineered for large-scale construction projects demanding consistent, high-quality concrete mixes. Featuring a 4-compartment aggregate storage system with turnhead distribution, a 1,200 BBL split round cement silo, and CPMB-rated batchers for both aggregate and cement, the Alpha Series X1 delivers reliable performance at scale.

The plant includes a complete aeration system with full-size pads, MVE electric vibrators for consistent material flow, and a central dust collection system for environmental compliance. With a 30″ x 100′ radial stacker conveyor and 30″ x 42′ transfer truck conveyor, the Alpha Series X1 optimizes material handling from storage through discharge.

Performance

Rated Production: 200 yd³/hr
Aggregate Storage: 4 compartments, 200 tons total capacity
Aggregate Batcher Capacity: 12 yd³ (CPMB rated)
Cement Silo Capacity: 1,200 BBL split round
Cement Batcher Capacity: 12 yd³ (CPMB rated)
Output depends on mix design, cycle time, moisture, material flow, truck cycle time, and site conditions.

Key Features

CPMB-rated aggregate and cement batchers for certified accuracy
4-compartment aggregate storage with turnhead distribution system
Split round cement silo with complete aeration and full-size pads
Radial stacker conveyor for efficient stockpile management
Central dust collector on discharge point for environmental control
NTEP-certified load cell system with proximity switch gate confirmation
AR400 liners on sloped surfaces for extended wear life
Silo level sensors (high/low) in each compartment

Details

Standard Configuration (What’s Included)

Aggregate System: 4-compartment aggregate storage, 200 tons total capacity with turnhead aggregate system
Aggregate Batcher:
- 12 yd³ CPMB-rated batcher
- 3/16″ plate on vertical sides, 1/4″ plate on sloped sides
- AR400 liners on slope weld
- (2) clamshell gates with (2) 5″ x 8″ air cylinders and inching valve for material flow control
- Proximity switch confirms gate closure
Aggregate Weighing: 4 x 20K NTEP certified load cell system (Rice Lake)
Transfer Conveyor: 30″ x 42 ft transfer truck conveyor, 15 HP
Radial Stacker: 30″ x 100′ radial stacker conveyor with 10×12 hopper
Cement Storage:
- 1,200 BBL split round cement silo
- Complete aeration system with full-size pads
- Silo level sensor in each compartment (high and low indicators)
- Gravity discharge 4″ fill pipe with extension and structure support for each compartment
Cement Batcher:
- 12 yd³ CPMB-rated batcher
- 10″ butterfly discharge valve with pneumatic actuator and solenoid for material flow control
Dust Collection:
- Central dust collector on discharge point
- (2) WAM Silotop Zero dust collectors — 264 sq ft filter surface, pulse-jet air cleaning system, 7 polypleat filter elements, 99.99% filtration efficiency, bottom mounting flange
Water System: 3″ metered water mag meter with 10 HP pump
Air System: 20 HP / 120 gallon air compressor
Vibration System: MVE electric type vibrators
Capacities based on cement weight of 74.0 lbs per cubic foot

Conveyors & Material Handling

Transfer Conveyor: 30″ x 42 ft, 15 HP — designed for efficient truck loading
Radial Stacker: 30″ x 100′ with 10×12 hopper — for stockpile management and material distribution
Turnhead System: Distributes aggregates to 4 storage compartments

Dust Collection

Central Dust Collector: Mounted on discharge point for plant-wide dust control
Silo Dust Collectors (2 units):
- WAM Silotop Zero
- 264 sq ft filter surface
- Pulse-jet air cleaning system
- 7 polypleat filter elements
- 99.99% filtration efficiency
- Bottom mounting flange

Options & Upgrades

(Based on standard configuration — contact Tensik for available upgrades)

Best For

Large-scale construction projects requiring high-volume concrete production
Operations demanding CPMB-rated batching accuracy and certification
Sites needing integrated dust collection and environmental compliance
Projects requiring efficient material stockpiling with radial stacker conveyor
High-output ready-mix operations in the 200 yd³/hr class

Technical Drawings

FAQ's

What is the production rate? The ALPHA SERIES X1 is rated for 200 cubic yards of concrete per hour.

What aggregate storage is included? 4 compartments with 200 tons total capacity, featuring a turnhead aggregate distribution system.

What batchers are included? Both the aggregate batcher and cement batcher are CPMB rated at 12 yd³ each.

What cement silo capacity is available? 1,200 BBL split round cement silo with complete aeration system and full-size pads.

What conveyor systems are included? A 30″ x 42 ft transfer truck conveyor (15 HP) and a 30″ x 100′ radial stacker conveyor with 10×12 hopper.

What dust collection is included? A central dust collector on the discharge point, plus (2) WAM Silotop Zero dust collectors on the silos with 99.99% filtration efficiency.

What water system is included? A 3″ metered water mag meter with a 10 HP pump.

What air system is included? A 20 HP air compressor with 120 gallon tank.

What load cell system is used? A 4 x 20K NTEP certified load cell system with proximity switch gate confirmation.

What wear protection is included? AR400 liners on sloped surfaces for extended durability.

How are silo levels monitored? Silo level sensors (high and low indicators) are installed in each compartment.

What are the batcher construction specifications? 3/16″ plate on vertical sides and 1/4″ plate on sloped sides with AR400 liners.

What discharge valve is used on the cement batcher? A 10″ butterfly discharge valve with pneumatic actuator and solenoid for material flow control.