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ALPHA CMX1
Wet Stationary Concrete Batching Plant High-performance wet batch system engineered for continuous concrete production, integrated mixing capability, and large-scale stationary operation
Wet Stationary Batch Plant, concrete equipment.

Overview

The ALPHA CMX1 is a wet stationary concrete batching plant designed for large-scale, high-quality concrete production with integrated mixing capability. Unlike dry batch systems, the CMX1 incorporates a wet batching process for improved consistency, reduced variability, and tighter control over mix quality.

The system is engineered around a 12 yd³ CPMB-rated aggregate batcher, a 1200 BBL split round cement silo, and a fully integrated aeration and pneumatic system. It also includes a radial stacker conveyor, turnhead aggregate system, and dual dust collection system to support continuous high-output operation.

Designed for permanent or semi-permanent installations, the CMX1 is ideal for infrastructure, commercial, and industrial projects requiring reliable wet concrete production at scale.

Performance

Specification Detail
Plant Type Wet Stationary Batch Plant
Aggregate Batcher Capacity 12 yd³ CPMB rated
Aggregate Storage Capacity 200 tons (4 compartments)
Cement Silo Capacity 1200 BBL split round silo
Water System 3″ mag meter with 10 HP pump
Air Compressor 20 HP / 120-gallon
Conveyor System Truck conveyor + radial stacker
Batch Truck Capacity 12 yd³
Dust Collection Dual WAM Silotop Zero systems

Actual output depends on mix design, cycle time, and plant configuration.

Key Features

  • Wet stationary batching system for high-consistency concrete production
  • 4-compartment aggregate storage system with 200-ton capacity
  • Turnhead aggregate distribution system for flexible material handling
  • 12 yd³ CPMB-rated aggregate batcher
  • 1200 BBL split round cement silo
  • Dual dust collection system (WAM Silotop Zero)
  • 30″ × 42 ft transfer truck conveyor (15 HP drive)
  • 30″ × 100 ft radial stacker conveyor with 10 × 12 hopper
  • Complete aeration system with full-size pads
  • MVE electric vibrators installed on material bins
  • 4 × 20K NTEP-certified load cell system

Details

Standard Configuration (What’s Included)

Aggregate System

  • 4-compartment 200-ton aggregate storage system
  • Turnhead aggregate distribution system
  • 12 yd³ CPMB-rated aggregate batcher
  • 3/16″ vertical wall plates and 1/4″ sloped side plates
  • (2) clamshell gates for material discharge
  • (2) 5″ × 8″ air cylinders with inching valve control
  • Proximity switch confirms gate closed position
  • MVE electric vibrators installed
  • 4 × 20K NTEP-certified load cells
  • Test weight hangers included
  • AR400 wear liners on slope weld areas

Aggregate Transfer Conveyor

  • 30″ belt width × 42 ft truck conveyor
  • 15 HP TEFC drive motor with reducer and backstop
  • Designed for high-volume truck loading
  • Integrated structural support system
  • Heavy-duty industrial conveyor frame
  • Safety features integrated into conveyor system

Radial Stacker Conveyor

  • 30″ × 100 ft radial stacker conveyor
  • 10 × 12 hopper included
  • Designed for continuous aggregate stockpile management
  • High-efficiency material distribution system
  • Optimized for large-scale storage yard operation

Cement Storage System

  • 1200 BBL split round cement silo
  • Gravity discharge system with 4″ fill pipes and structural support
  • Silo level sensors (high and low indicators per compartment)
  • Fluidizing / aeration system included
  • WAM Silotop Zero dust collector system
    • 264 sq ft filter surface
    • Pulse-jet cleaning system
    • 7 polypleat filter elements
    • 99.99% filtration efficiency
    • Bottom mounting flange
  • Designed for high-capacity cement handling

Cement Batcher

  • 12 yd³ CPMB-rated cement batcher
  • 10″ butterfly discharge valve
  • Pneumatic actuator with solenoid control
  • Precision material flow control system
  • Proximity switch confirms gate closed position
  • Integrated batching discharge system

Air System

  • 20 HP air compressor
  • 120-gallon air tank system
  • Complete pneumatic distribution system
  • Controls for batching, gates, and discharge systems
  • Designed for continuous industrial operation

Water System

  • 3″ metered water system (mag meter)
  • 10 HP water pump
  • Complete water piping to batching system
  • High-accuracy water measurement for mix control

Dust Collection

  • Dual WAM Silotop Zero dust collectors
  • 264 sq ft filter surface per unit
  • Pulse-jet cleaning system
  • 7 polypleat filter elements per collector
  • 99.99% filtration efficiency
  • Installed on cement handling points and discharge zones

Conveyors & Material Handling

Specification Detail
Transfer Conveyor 30″ × 42 ft
Drive Power 15 HP
Radial Stacker Conveyor 30″ × 100 ft
Hopper Size 10 × 12
Aggregate Storage 4 compartments / 200 tons
Distribution System Turnhead system
Wear Protection AR400 liners

Dust Collection

Included (Standard): Dual WAM Silotop Zero systems with high-efficiency pulse-jet filtration (99.99%) installed on cement handling and discharge points for environmental control and dust mitigation.

Transport & Plant Configuration

Specification Detail
Plant Type Stationary Wet Batch Plant
Aggregate System 4-compartment / turnhead distribution
Cement System 1200 BBL split round silo
Mixing Type Wet batching configuration
Installation Type Permanent or semi-permanent
Operation High-volume continuous production

Batch Controllers

The ALPHA CMX1 is compatible with advanced automatic batch control systems depending on project requirements.

Controller integration available upon request.

Options & Upgrades

  • Advanced automatic batch control systems
  • Moisture probes and real-time moisture correction
  • Additional cement silos or extended capacity systems
  • Centralized SCADA integration
  • Heated water or chilled water systems
  • Expanded admixture dosing systems
  • Additional dust collection upgrades
  • Operator control rooms
  • Catwalks, stairs, and safety railing packages
  • Winterization packages for cold climates

Best For

  • Large-scale ready-mix concrete production facilities
  • Infrastructure and civil engineering projects
  • High-consistency wet mix applications
  • Permanent industrial batching plants
  • Operations requiring tight mix control and reduced variability
  • High-volume continuous production environments

Technical Drawings

batching plant, cement plant

FAQ's

Is the ALPHA CMX1 a wet or dry batch plant?
The ALPHA CMX1 is a wet stationary batching plant designed for controlled, high-consistency concrete production.

What is the production capacity?
Capacity depends on configuration, but the system is designed for high-volume continuous industrial production using a 12 yd³ batching system.

What aggregate storage is included?
The plant includes a 4-compartment system with a total capacity of 200 tons and a turnhead distribution system.

Does it include dust collection?
Yes — dual WAM Silotop Zero dust collectors are included as standard.

What cement system is included?
A 1200 BBL split round cement silo with aeration system, level sensors, and gravity discharge is included.

What water system is included?
A 3″ metered water system with a 10 HP pump is included for precise batching control.

Is the system automated?
Yes — the plant is designed for integration with automatic batch control systems and can be upgraded with advanced automation.

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